[sort:pic_lat]

FAQs

We have summarized some common problems, hope to help you. If you still have questions, please contact us!
  • 91.

    What are the main risks in electric vehicle repair?

    Repairing electric vehicles (EVs) involves specific risks that technicians and mechanics should be aware of. Some of the major risks of electric vehicle repair include:


    ① High voltage exposure:
    Electric vehicles operate on high voltage systems and there is a risk of electric shock if safety precautions are not followed. Technicians must be trained to use high-voltage components safely.

    ② Battery hazards:
    Lithium-ion batteries used in electric vehicles can pose risks such as thermal runaway, fire or explosion if mishandled or damaged. Proper handling and disposal procedures are critical.

    ③ Complex electronic systems:
    Electric vehicles have complex electronic systems that require specialized knowledge to diagnose and repair. Improper handling of electronic components may cause malfunction.

    ④ New repair technology:
    Repairing electric vehicles often involves new technology and tools that technicians may not be familiar with. It’s crucial to stay up to date on the latest fixes.

    ⑤ Unique components:

    Electric vehicles have components unique to electric propulsion systems. Replacing or repairing these components requires specific expertise and specialized parts.


    ⑥ Thermal management system:
    Electric vehicles use complex thermal management systems to regulate battery temperature.Failure to understand and address thermal issues can impact battery performance and safety.

    ⑦ Software and firmware challenges:
    Electric vehicles rely heavily on software and firmware. Updating or modifying software requires specialized knowledge, and incorrect changes may affect vehicle performance.

    Electric vehicle technicians should receive a specific training program to understand the unique challenges associated with electric vehicle repairs and ensure the safety of technicians and vehicles. In this rapidly evolving field, regular updates on emerging technologies are crucial.
  • 92.

    Who repairs EV batteries?

    Reconditioning electric vehicle (EV) batteries is a specialized task that often requires expertise in high-voltage systems and specific knowledge of the battery technology used in EVs. Repair and maintenance of electric vehicle batteries are usually the responsibility of:


    ① Automobile manufacturer service center:

    Authorized service centers operated by car manufacturers are equipped to handle repairs and maintenance of their own vehicles, including battery systems. Manufacturer-specific diagnostic tools and replacement parts are available at these centers.


    ② Professional electric vehicle service center:

    Some service centers specialize in electric vehicles and have trained technicians with expertise in electric vehicle battery systems. These centers can provide diagnostic, repair and maintenance services for various electric vehicle models.


    ③ Independent repair shop:

    Some independent repair shops and service centers are equipped to handle basic diagnosis and repair of electric vehicles, including battery-related issues. However, not all independent shops have the necessary expertise, so it is critical to choose a facility with experience in electric vehicle systems.


    ④ Battery replacement service:
    If the battery needs to be replaced, some service providers specialize in EV battery removal and replacement. This can be an option for older vehicles or when the battery is no longer under warranty.

    ⑤ Battery manufacturer:
    In some cases, battery manufacturers may offer repair services or provide replacement modules for individual cells. This is usually done in cooperation with an authorized service center.

    ⑥ Professional battery repair company:
    There are companies that specialize in the repair and refurbishment of electric vehicle batteries. They may offer services such as battery replacement, battery repair, and diagnostics.

    It's worth noting that electric vehicle batteries are complex systems and repairs may involve safety considerations due to the high-voltage nature of the components. Technicians who perform repairs on electric vehicle batteries should have the necessary training and equipment to safely handle these systems.
  • 93.

    Do EV engines last longer?

    Electric vehicle (EV) "engines"(more accurately referred to as an electric motor) tend to have a longer service life than traditional internal combustion engines. The service life of electric motors in electric vehicles is generally longer, due to several factors:

    ① Simple design:

    Electric motors have fewer moving parts than internal combustion engines. There are no complex parts like pistons, valves or multiple gears. This simplicity reduces potential points of failure and wear.


    ② Smooth operation:

    Electric motors run smoother and generate less heat than traditional engines. The absence of combustion-related processes and the resulting reduction in friction helps reduce wear on components.


    ③ Fewer wearing parts:

    Electric motors have fewer wear parts, such as less fluid, and don't require parts like timing belts, spark plugs, or oil filters.


    ④ Regenerative braking:
    Many electric vehicles use regenerative braking, a feature that extends the life of the braking system.Rather than relying solely on traditional friction brakes, regenerative braking uses electric motors to slow the vehicle and reduce brake pad wear.

    ⑤ Instantaneous torque:

    The electric motor delivers instant torque and operates efficiently over a wide speed range. This efficiency reduces stress on the motor and helps extend its service life.


    ⑥ Maintenance requirements:

    Electric motors generally require less maintenance than internal combustion engines. Routine maintenance tasks are usually simpler and less frequent.


  • 94.

    Can EV batteries be rebuilt?

    Yes, in some cases, electric vehicle (EV) batteries can be rebuilt or refurbished. Rebuilding a battery usually involves replacing individual cells or modules within the battery pack rather than replacing the entire battery pack. Here are some key points about EV battery retrofits:


    ① Battery replacement:

    Electric vehicle batteries are made up of individual cells or modules, and the performance of these cells can degrade over time. During the rebuilding process, damaged or degenerated cells can be identified and replaced with new cells. This can help restore the battery pack's overall capacity and performance.


    ② Battery Management System (BMS) update:

    The battery management system, which controls and monitors the performance of individual cells within the battery pack, can receive software updates or adjustments during the rebuild process. This helps optimize the functionality of the rebuilt battery.


    ③ Rebalance:

    Rebuilding may involve rebalancing the battery pack, ensuring that all cells have a similar state of charge and voltage. Balancing helps maximize the overall capacity and efficiency of the battery.


    ④ Economical alternatives:

    Rebuilding a battery is a cost-effective alternative to replacing an entire battery pack, especially if only part of the battery has degraded. It can extend the life of electric vehicles without having to replace the entire battery.


    While rebuilding may be a viable option, it's worth noting that not all EV batteries are designed with rebuildability in mind, and the feasibility of rebuilding depends on the specific design of the battery pack and the availability of replacement components. Additionally, manufacturers may have specific policies or recommendations regarding battery repair and rebuilding that should be considered.
  • 95.

    Why do electric cars have 2 batteries?

    Electric cars usually have two main types of batteries used for different purposes:
    ① High voltage traction battery:
    The main and larger battery in an electric vehicle is the high-voltage traction battery. The battery is responsible for providing the energy needed to power the electric motor, propelling the vehicle forward. It is a high-capacity battery, usually a lithium-ion battery, that stores energy used to drive the wheels.
    ② 12V auxiliary battery:
    Electric vehicles also feature a smaller 12-volt auxiliary battery, similar to the traditional lead-acid battery found in conventional internal combustion engine (ICE) vehicles.
Skip to

Want to learn more?

Click “ CASE”, Obtain more about successful cases
Where to buy Become our distributor